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demo-epb/docs/non-conformities-md/NC-001.md
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feat(i18n): full English translation of demo-epb
Phase 2 of the English translation:

Word documents (filled, EPB-specific):
- 8 plans (PID, PM, QA, SWE, Test, Project Manual, CM, RM)
- 6 safety docs (HARA, Safety Case, FMEDA, MISRA Compliance,
  Verification Report, Tool Qualification Cppcheck)
- 2 manuals (User, Service)
- 3 audit artefacts (Review minutes, NC-001, MISRA-REC-001)
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Code, tests, headers:
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- Inline comments translated
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CI workflows:
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Phase 3 (still pending): dev-process repo templates + toolstack/setup docs.
2026-05-12 03:37:51 -07:00

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---
nc-id: NC-001
project: demo-epb
date-discovered: 2026-05-11
severity: Critical
status: Closed
---
# Non-Conformity NC-001: Step counter overflow not documented
| Field | Value |
|---------------------|-----------------------------------|
| NC ID | NC-001 |
| Project | demo-epb |
| Date discovered | 2026-05-11 |
| Discovered by | Review REV-001 |
| Affected artefact | `src/apply_controller.c` |
| Requirement | SWE-002 (watchdog) |
| Severity | Critical |
| Status | Closed |
---
## 1. Description
`step_count` in the apply controller is declared as `uint32_t` and is monotonically incremented in `apply_ctrl_step_50ms`. At 50 ms/tick the counter overflows after 2^32 * 50 ms ≈ 6.8 years. The watchdog in SWA-002 only compares the delta between two reads (wrap-around safe), but the behaviour is not documented in the header and may lead to errors in subsequent maintenance.
## 2. Risk assessment
| Aspect | Assessment |
|-------------------|-------------------------------------------------------------------|
| Effect | In theory false-negative watchdog on wrap-around comparison |
| Likelihood | Very low (6.8 years lifetime) |
| Safety contribution | Indirect — watchdog is part of the SG-01 implementation |
## 3. Immediate action
Header comment in `apply_controller.h` extended: explicit description of wrap-around behaviour. The watchdog implementation (in SWA-001) must use `uint32_t` subtraction for delta comparison (wrap-safe).
## 4. Corrective action (root cause)
Add the checklist item "document integer overflow behaviour" to the code-review checklist. Verify in subsequent reviews.
## 5. Verification
- Comment in `apply_controller.h` v1.1 (commit `<hash>`)
- Watchdog in SWA-001 uses `uint32_t` subtraction (see SWA-001 §4)
- Review checklist updated
## 6. Closure
Closed on 2026-05-11 by S. Lohmaier after verification.